Many industries depend on strong, reliable tubing, with a wide array of tubing varieties that can be fabricated. Devices and components have demanding expectations. Corrosion resistance, hygiene, and the strength of metals make it an ideal choice in many industries. When selecting a supplier for your custom tubing, it is important to know if you need one with specific capabilities.
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Tubing can be made in a wide range of lengths, diameters, shapes, and alloys, including stainless steel, aluminum, titanium, nickel, copper, and brass. It can be welded or seamless, depending on the final product.
Determining what characteristics are most important will help to prioritize your custom tube. It can be tolerances, finishes, tempers, and numerous other requirements. Let&#;s look at a few specific industry examples to help you decide if custom tubing is needed for your application:
The aerospace industry uses custom tubing in many ways. Tubing is used in aircraft hydraulic lifts, landing gear and engine components. Aerospace engineers must ensure that every tube is strong enough to handle the heat, stress and repetitive wear of flight yet light for maximum fuel efficiency and performance. One answer is precision machining which is critical for accuracy. CNC machining offers a combination of precision and repeatability needed in the aerospace industry. Eagle&#;s quality management system ensures that orders are done per specification
Doctors and hospitals often perform medical procedures with precise, customized devices. Tight tolerances are needed on medical devices used in minimally invasive surgeries. Tolerances expected to be held can be as tight as +/- 0. to ensure surgical accuracy. The finish of a surgical device may also be important for the end product. Shiny reflective stainless steel can be distracting during surgery under bright lights. These medical devices, including stents, surgical instruments, stethoscopes and diagnostic equipment, often require tiny custom tubing that is consistent, durable and easy to sterilize.
The many industrial applications of custom tubing include everything from the manufacture of automotive parts to nuclear reactor components. With thousands of possible uses, manufacturers have one thing in common: the need for durable, reliable cost-effective tubing to keep their production lines running efficiently.
When you choose custom tubing from Eagle Stainless you also get the expertise you need to help define your options and the overall experience that exceeds expectations.
Simply specify your particular tube&#;s characteristics and contact Eagle Stainless to request a quote to begin the process of ordering your custom tubing. Visit our Top Ten Tips for Ordering page, which will guide you through the questions we will ask to help prepare your quote. Still have questions? Our friendly product specialists can help you choose the ideal custom tubing solution for your unique specifications.
When it comes to custom aluminum tube bending, there&#;s more to it than meets the eye. The processes and formation of bent tubing are specialized and customized for unique orders, and the collaboration between client and supplier throughout project completion can influence results. However, it doesn&#;t have to be complicated.
With competitive price and timely delivery, Foshan Brilliant sincerely hope to be your supplier and partner.
Here, we&#;ve broken down the process of custom aluminum tube bending as well as the many benefits and advantages for OEMs. From cost-efficient methods to superior customer services, custom aluminum tube bending is the right solution for your tubing needs.
Every project is unique and requires accurate manufacturing. Aluminum alloys offer exceptional formability and strength, resulting in precise bends for specific measurements. Precision engineering allows for achieving superior results with custom aluminum tube bending without compromising the integrity of the alloy and preventing kinks, cracks, or internal damage. With Triad&#;s advanced bending techniques, including compression, rotary draw, roll, and ram bending, complex geometries and tight tolerances can be easily attained, leading to superior product performance for OEMs.
Because aluminum is a bendable alloy, production speeds are rapid while the costs remain low. Streamlined productions provide advantages of aluminum tube bending, which contribute to overall efficiency. Precision bending eliminates the need for joints and other parts, reducing the material waste created throughout the bending process. Additionally, complex shapes can be created quickly and consistently due to the highly-repeatable nature of tube bending. This leads to decreased costs for OEMs and increased production times, creating quality products for less time and money.
As stated, aluminum is a highly formable soft metal, which allows it to be formed into tight designs with multiple bends. With many bending forms, from compression to ram, aluminum offers virtually endless design freedom and versatility, expanding project possibilities with custom tube bending. OEMs can achieve unique shapes, contours, and configurations to meet the specific requirements of individual projects. Triad can bend aluminum to any specification without sacrificing the tube's integrity or limiting design requirements, helping OEMs complete projects with ease and precision.
The highly repeatable nature of custom aluminum tube bending elevates OEM products by ensuring all products are created with extreme precision to the same measurements. Aluminum, in particular, offers a high strength-to-weight ratio, corrosion resistance, durability, and ease of bending. These traits aid in producing bent tubing of the highest quality. Precision bends, product longevity and protected integrity are traits desired by OEMs that aluminum tubing provides. Additionally, choosing aluminum for custom tubing can help avoid issues, including poor-quality bends, tube breakage, or product failure. Using advanced technology and state-of-the-art equipment, Triad can produce aluminum tubes consistently with extreme accuracy every time.
Custom aluminum tube bending allows for collaborative engineering and partnering for success between supplier and OEM. This collaboration helps the supplier understand precisely what the OEM is looking for and enables them to receive the correct products for their unique applications. The risk of project failure decreases significantly with constant communication and involved relationships between supplier and OEM. Additionally, more minds coming together offer different viewpoints and ideas, which can help create the best solutions for individual projects. Triad focuses on forming relationships with OEMs to define, discuss, and create the best custom aluminum bent tubing for specific project requirements. Designs and ideas become reality through collaboration and customization.
With so many variables to consider, you need a supplier you can trust. At Triad, we pride ourselves on our commitment to customer satisfaction and work with you to determine the best solutions for your project needs. We believe a quality partnership increases the rates of success for both supplier and OEM. Our exceptional custom aluminum tube bending equipment produces virtually any design you require, and we can replicate the process with production runs from 100 to 1,000 at low costs while providing you with top-quality products.
With over 40 years of industry experience, Triad offers the quality standards, expertise, and customer service you desire. Our diverse manufacturing capabilities and secondary services allow us to be your single-source supplier for all bent aluminum tubing needs.
Contact Triad for more information or request a quote and get started on your tubing project today!