You probably have seen some of your documents being covered in a plastic sheet to protect them and keep them for an extended period.
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You may also have seen book covers, magazines, menu cards, or other printed items enclosed in plastic layers and have ever wondered how they are done? Well, that is lamination for you.
It is a technique in which printed items are enclosed in plastic sheets for protection against scratching, sun damage, water damage, staining and tearing, etc. It also provides strength and rigidity to the items to be kept for a more extended period.
There are different types of lamination. We are going to discuss four of them in this article.
You can also call it Velvet lamination as it gives a velvety touch to the laminated item. This technique is preferred if you provide that classy or luxurious matte look to your printed item.
It is just like matte, and glossy lamination, except BOPP (Bi-oriented polypropylene), is used. The BOPP lamination film provides that soft and matte look.
It is preferred for magazines, posters, book covers, business cards, etc.
Soft-Touch Laminated Business Card
Difference between Soft touch lamination and Soft-touch coating:
These techniques are used for the same purposes, i.e., to provide protection. But there is a bit of difference between them.
Soft Touch Coating
BOPP is a plastic material that is mainly used for labeling and packaging. The lamination BOPP films are widely used in packaging food and other materials.
BOPP lamination is a lamination process involving BOPP lamination film as a laminator. It comes in two types:
BOPP thermal lamination film is applied with the help of heat, while the BOPP cold lamination film requires pressure.
Kingchuan is a BOPP lamination film manufacturer. Here you can find a variety of BOPP films.
The BOPP lamination machine is generally used for different purposes like the lamination of books and magazines, handbags, etc.
BOPP thermal lamination film can also be used for paper lamination.
Paper lamination is a technique in which paper is used as a laminator instead of plastic. It is used for the packaging of different things like juice boxes etc.
BOPP lamination Machine
Hard type of lamination refers to the thickness of the layer applied to the printed item. The thickness of the BOPP thermal lamination film is measured in mils, the thousandth part of an inch.
The hard lamination films come in different mils like three mil lamination, five mil lamination, and ten mil lamination.
The thicker the lamination, the less folding capability the item would have. Therefore, it is preferred for such things that do not require folding or require minor folding.
It is usually used for Identity cards, driving licenses, badges, reusable tags, charts, etc.
Hard Laminated Card
The hot lamination process requires heat. The lamination film is preheated to activate the adhesive inside the laminator. It is then applied over the plastic sheets placed on the printed item. The melted glue will help seal the item inside the plastic sheets.
It is preferred for those items which are not heat-sensitive. However, for the things that heat could damage, some extra materials like low melt laminating films are used to prevent it.
Hot lamination is a skilled technique. It is also time-consuming, as you should preheat the machine before use.
BOPP thermal lamination film can be used in this process as a laminator. The BOPP lamination adhesive is melted, forming a BOPP thermal lamination film, then applied to the printed item and sealed.
The other way you can laminate printed materials is through cold lamination. In this technique, pressure rather than heat is applied to activate the adhesive inside the laminator. The pressure is applied mechanically, so no electricity is required.
The materials used in this process are a bit costly compared to the ones used in hot lamination. But this process is easy to use, does not require any technique, and is safe as no heat is used.
It is mainly used for heat-sensitive items like photos and business cards etc. It provides tightness and longer age to the printed items.
You can watch this video to know the difference between these two techniques. It may help you choose the one you prefer.
If you want to learn more, please visit our website bopp matte lamination.
Kingchuan has a variety of BOPP films that are used for different purposes. One of them is a white BOPP film.
White BOPP with lamination is used to laminate cosmetics, personal care products, and Pharmaceutical products. It is water-resistant and durable, so it is perfect for lamination.
There are many other techniques for the lamination of printed items. BOPP thermal lamination film is the preferable one to use due to its properties.
Of all types, the above four techniques are pretty unique due to their appearances and protection. Soft lamination provides elegancy while hard lamination is highly protective.
The hot and cold laminations have almost identical uses and are used according to the users preferences.
Contact Kingchuan today for more information.
We are now living in an ever-evolving world run by technology at its finest; a world where there is demand for only the best, and little to no room for anything else that falls short of perfection. Consumers today expect a product to live up to its highest potential, serving their needs and wants in a seamless way.
This new-age demand has paved the way for not just superior quality products, but also superior packaging that is designed exclusively to preserve these products. This premium protection is enabled by the flexible packaging industry through the many innovations that the sector is home to one of the greatest gifts being that of Laminating Film Rolls. To better understand the role of laminating films, lets first analyze the meaning, types, and benefits of laminating films, along with the factors to consider while buying the ideal one.
With flexible packaging applications, the process of lamination becomes important when a single material is not enough to meet all of the products requirements. A composite made up of two or more layers of material is designed to achieve the desired results. For this purpose, different polymeric films can be laminated with other films, foils, and papers with a polymeric adhesion agent. This practice comes in handy when end-products have to have multi-functional features such as improved barrier to moisture and/or oxygen, improved shelf life, improved puncture resistance to name a few. From food menus to medical packaging to liquid foods packaging these films cater to the needs of multiple businesses and industries.
What are lamination film rolls? As the name suggests, it is basically lamination film available in the roll form instead of a pouch form. These rolls are made available via laminating machines designed specifically to take rolls and require two lots of film one for the top of the document and one for the bottom. Of all the options, roll laminating films are the most versatile, while also being the most affordable. The only challenge is selecting the right film for your products. Lets explore the types of laminating films to help you make the right choice.
These films are also called standard laminating films or premium laminating films. They have to be exposed to high temperatures for long periods in order to seal and adhere to the material you are laminating. They generally have a melting point temperature between 230º F and 270º F. The films offer excellent strength, along with heat and chemical resistance, and are perfect solutions for the bonding of difficult surfaces, including rubber and polymer-based materials.
These self-adhesive films stick and adhere to media or material without the use of heat. They are easy to apply, no heat or equipment is needed for a bond to be made, and they perfectly fit into the role of attachment or mounting adhesives. They also function well in environments with temperatures between 59º F and 95º F. They are great solutions for bonding multiple materials like paper, plastic, metal, and concrete.
Low melt films come under the thermal laminating category itself, but they have a lower melting point and are comprised of two adhesive types instead of one. The melting point temperature is generally between 180º F and 230º F. They make for perfectly transparent laminating, and stand somewhere in between thermal laminating and cold laminating. Given the crystal clear lamination feature, these films are the ideal choice for digital prints, photos, charts, art displayed, and such.
Laminating is one of the best ways to safeguard products, especially the paper packaging pouches or boxes to be used for food items or paper documents. The clear coating enhanced the durability of the product, keeping it safe from mishaps like leakage or spillage. Moreover, laminating films also make it much easier to keep the product surfaces neat and clean.
Laminating films come with multiple features. They improve the strength of the base packaging material, making it more tear-resistant. They also help keep products safe from damaging elements like UV rays, moisture, gas, oxygen, and such. This works wonders when it comes to preserving the natural aroma and flavour of food products, keeping them fresh for long.
Apart from making the packaging sturdier and reliable, laminating films hold the potential to give a sophisticated look and feel to the product packaging. One of the best advantages here is that these films come in different finishes as well. Using films with a gloss finish can amp up the visual appeal of the products; while a matte finish can add a hint of texture to the packaging.
Roll core size, width, and length these are the three key factors you must consider. The kind of laminating film roll you should buy largely depends on the type of laminator you own. The comforting fact is that most laminators are thoughtfully designed to work well with different roll core sizes and lengths. The three standard core laminating film sizes are 1 (25mm), 2 ¼ (57mm), and 3 (75mm). The width varied from 9 up to 60. When it comes to the length, most films have average standard lengths make sure to not invest in a roll that is unusually long.
Film grade refers to the degree of adhesive strength that helps the film adhere to the base material. Each type of laminating film has a unique film grade. When it comes to everyday applications, a standard film works well. However, for base materials that demand enhanced protection, high-quality films are the ideal solution, for example, the low melt films that come with stronger adhesive. Other promising options include non-thermal, super strength adhesive, and nylon laminating films.
The rapid advancements in the flexible packaging industry have paved the way for an impressive range of options with regards to laminating film thickness. Picking film rolls with the right thickness depends on how sturdy and rigid you want the laminating to be. The thickness of lamination film is measured in mils. The higher the mil count, the more sturdy (less flexible) the final output will be. One mil is equal to 1 / th of an inch which is incredibly thin. A 1.5-mil film would be ideal for business cards, whereas a 10-mil film would be ideal for ID badges.
Being one of the topmost laminating film manufacturers with a 40-year-old presence in the industry, we provide films that are exclusively adapted for high-speed lamination and have excellent anti-static qualities. They also feature strong adhesive anchoring, resulting in great paper bonding.
Our Lamination PE films are the ideal choice for the packaging of various FMCG products such as food, beverages, cosmetics, personal care, and hygiene products. Moreover, they can be complemented with one or more substrates, such as PET, BOPP, aluminium foil, paper (to name a few), depending upon the packaging system and the product to be packed. Our offerings include:
C4 Grade Lamination Film EcoGen 100 A
C8 Grade Lamination Film EcoGen 101 A
1 Layer Grade Lamination Film EcoGen 102 A
2 Layer Grade Lamination Film EcoGen 103 A
Explore our premium range of laminating films online. To know more about our products, contact us at: +91-22- / +91-22- , or drop an at: [ protected]
The company is the world’s best club oriented polypropylene supplier. We are your one-stop shop for all needs. Our staff are highly-specialized and will help you find the product you need.